Rhein-Plast is a company in the Industrial Packaging Liner industry

+49 6322 7980

Industries

PRODUCTS

Applications

Quality

Continuous liner / endless liner

The GMP-compliant solution for dust-free product handling

Our endless liners guarantee the highest level of product and personnel protection in critical production environments such as the pharmaceutical and battery industries. Safe, verifiable and immediately integrable.

ISO 9001

GMP-compliant

Cleanroom ISO 5/7/8

Antistatic available

Product overview

What is a continuous liner / endless liner?

Product overview

What is a continuous liner / endless liner?

A continuous liner is a flexible containment system made from polyethylene film that enables dust-free and contamination-free filling, transfer and emptying of powders and bulk materials. The continuous liner consists of a long, gathered film tube supplied in cassettes or bags. Connected to filling or process equipment, it enables the safe handling of active ingredients (APIs), powders and other sensitive materials. Thanks to the continuous system, containers of different sizes can be filled and securely sealed without interrupting the process or contaminating the environment. This is particularly important for highly active or toxic substances (HPAPIs) and in cleanrooms of ISO classes 5, 7 and 8.

At a glance

Dust-free containment up to OEB 5/6

Cleanroom manufacturing ISO 5, 7, 8

GMP-compliant & validatable

Antistatic with DÜPOLEX®

In-house film extrusion

IQ/OQ/PQ documentation

At a glance

Dust-free containment up to OEB 5/6

Cleanroom manufacturing ISO 5, 7, 8

GMP-compliant & validatable

Antistatic with DÜPOLEX®

In-house film extrusion

IQ/OQ/PQ documentation

TECHNICAL DETAILS

Features and specifications of our endless liners

Rhein-Plast endless liners are developed and manufactured to meet the highest standards in regulated industries.

Material

High-purity polyethylene films (LDPE, HDPE), optionally antistatic with DÜPOLEX® technology

Cleanroom manufacturing

Production in cleanrooms of ISO classes 5, 7 and 8

GMP compliance

GMP-compliant in accordance with EudraLex Volume 4, requirements of the European and American Pharmacopoeia

Verifiability

Comprehensive IQ/OQ/PQ documentation to support your validation processes

Dimensions

Lengths from 10 to 80 metres, diameters to customer specification

Foil thickness

Individually adjustable up to 120 µm, multilayer films possible

Material

High-purity polyethylene films (LDPE, HDPE), optionally antistatic with DÜPOLEX® technology

Cleanroom manufacturing

Production in cleanrooms of ISO classes 5, 7 and 8

GMP compliance

GMP-compliant in accordance with EudraLex Volume 4, requirements of the European and American Pharmacopoeia

Verifiability

Comprehensive IQ/OQ/PQ documentation to support your validation processes

Dimensions

Lengths from 10 to 80 metres, diameters to customer specification

Foil thickness

Individually adjustable up to 120 µm, multilayer films possible

Your process. Our liner. Perfectly aligned.

Each endless liner is configured individually for your plant – from film thickness to connection geometry. Speak to our experts.

CONFIGURATION

Tailored variants for every process

Whether for a standard application or a highly specialised process – we configure the right endless liner for your requirements.

Standard endless liner

High-purity PE film for standard applications in the pharmaceutical and chemical sectors. Gathered tubing in bags or cassettes.

LDPE/HDPE

ISO 5/7/8

GMP-compliant

Antistatic endless liner

With DÜPOLEX® technology for safe handling in potentially explosive areas. Electrostatic charges are safely dissipated.

DÜPOLEX®

ATEX-compliant

differentiable

Aluminium composite liner

Maximum barrier protection against moisture, oxygen and UV radiation. For particularly sensitive active ingredients and materials.

Barrier protection

UV protection

Moisture barrier

Standard endless liner

High-purity PE film for standard applications in the pharmaceutical and chemical sectors. Gathered tubing in bags or cassettes.

LDPE/HDPE

ISO 5/7/8

GMP-compliant

Aluminium composite liner

Maximum barrier protection against moisture, oxygen and UV radiation. For particularly sensitive active ingredients and materials.

Barrier protection

UV protection

Moisture barrier

Antistatic endless liner

With DÜPOLEX® technology for safe handling in potentially explosive areas. Electrostatic charges are safely dissipated.

DÜPOLEX®

ATEX-compliant

differentiable

Additional configuration options

Various folding types, connection options and closure components (clamping, welding or tying system) – custom-made to suit your customer’s process.

Areas of application

Typical applications for endless liners

From API production to HEPA filter replacement – our continuous liners safeguard critical processes in regulated industries.

API handling & powder filling

Safe, dust-free filling and transfer of active pharmaceutical ingredients (APIs) and highly potent active pharmaceutical ingredients (HPAPIs).

HEPA filter replacement (bag-out)

Contamination-free replacement of HEPA filters in cleanrooms and isolators – dust-free disposal of contaminated filters.

HPAPI processes (OEB 5/6)

Closed containment systems for handling highly potent active substances with extremely low exposure limits.

Cleanroom production & isolator discharge

Integration into isolators and cleanroom processes of ISO classes 5, 7 and 8 for maximum product purity and the highest process reliability.

API handling & powder filling

Safe, dust-free filling and transfer of active pharmaceutical ingredients (APIs) and highly potent active pharmaceutical ingredients (HPAPIs).

HPAPI processes (OEB 5/6)

Closed containment systems for handling highly potent active substances with extremely low exposure limits.

HEPA filter replacement (bag-out)

Contamination-free replacement of HEPA filters in cleanrooms and isolators – dust-free disposal of contaminated filters.

Cleanroom production & isolator discharge

Integration into isolators and cleanroom processes of ISO classes 5, 7 and 8 for maximum product purity and the highest process reliability.

Industries

Our endless liners are the first choice for these industries

Rhein-Plast is a partner to leading companies in pharmaceuticals, biotech and other high-tech sectors. Our OEB 5 containment solutions enable the safe handling of highly hazardous substances.

Pharmaceuticals
Biotech
CDMO
Chemistry
Battery
Food

Products

Suitable products for your containment

Contact us – we’ll be happy to advise you

Contact us –
we’ll be happy to advise you

Talk to our experts about your specific requirements for

containment systems and primary packaging.