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Blasfolien-Extrusion
Fertigungsverfahren zur Herstellung von Schlauchfolien durch Aufblasen eines Kunststoffschlauchs aus einer Ringdüse.
Inhaltsverzeichnis
01
Was ist Blasfolien-Extrusion?
02
Anwendungsbereiche
03
Verfahrensparameter & Qualität
01
Was ist Blasfolien-Extrusion?
Die Blasfolien-Extrusion ist ein kontinuierliches Fertigungsverfahren zur Herstellung von Schlauchfolien aus thermoplastischen Kunststoffen. Dabei wird das aufgeschmolzene Polymer durch eine Ringdüse gepresst und mithilfe von Druckluft zu einem Folienschlauch aufgeblasen. Der Schlauch kühlt an der Luft ab, wird flachgelegt und anschließend aufgewickelt. Das Verfahren ermöglicht die Herstellung von Folien mit gleichmäßiger Dicke und einstellbaren mechanischen Eigenschaften.
02
Anwendungsbereiche
Blasfolien-Extrusion ist das am häufigsten eingesetzte Verfahren zur Herstellung von PE-Folien für industrielle Verpackungen. Typische Produkte sind Inliner für Fässer und Container, Beutel, Säcke, Schrumpffolien sowie Mehrschichtfolien mit Barriereeigenschaften. Besonders in der Pharma-, Chemie- und Lebensmittelindustrie werden blasextrudierte Folien eingesetzt, da sie flexibel an verschiedene Anforderungen angepasst werden können.
03
Verfahrensparameter & Qualität
Wesentliche Verfahrensparameter sind die Schmelzetemperatur, das Aufblasverhältnis (BUR), die Abzugsgeschwindigkeit und die Kühlluftführung. Über das Aufblasverhältnis und den Abzug lassen sich die Folieneigenschaften in Längs- und Querrichtung gezielt einstellen. Moderne Anlagen verfügen über gravimetrische Dosierung und automatische Dickenmessung, um eine gleichbleibend hohe Folienqualität sicherzustellen.
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